PHOTO #4 Removed tube sample
NOTE: Failure in tube
PHOTO #4
Bottom Half - Note Minimal Corrosion
Liquid
PHOTO #5 Severe groove depth adjacent
to edge of support
PHOTO #6
PHOTO #7
PHOTO #8
PHOTO #5
Top Half - Note Corrosion
PHOTO #6
Bottom Half - Note Minimal Corrosion
PHOTO #7 Cross Section
Tube split to show top & bottom
-
Left & right sides show minimal corrosion. Liquid covered.
-
Inner left & right (top circumference of tube) show heavy corrosion. Liquid/Vapor.
PHOTO #8
Top Half - Note Corrosion
Unexpected Tube Failure in
HDS Stripper OVHD Air Cooler
chronicle companion images
PHOTO #2
NOTE: Close up of Failure
PHOTO #1
Top half of tube looking at failure
PHOTO #3
Top Half of Tubing - Note Corrosion
Liquid/Vapor
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A specific operating range, optimized phase spread, called Frequency prime (f90), occurring where there's a phase difference from the shallow I.D. to shallow O.D. defects of 90° (aka base frequency). Additional frequencies are selected for mixing, landmarking (supports), flux density considerations, etc. Minimum base frequency = 4.8. Maximum base frequency 2.1 x f90 = 10. f90 = The frequency which generates a 90° phase separation between a shallow inside and a shallow outside originated defect.
The ASME Section V - Article VIII - Mandatory Appendix VIII, states that the operating frequency has to be between the minimum and maximum base frequency as determined by the equations noted on slide 1.
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