D

DEFECT

LOCATIONS

Screen Shot Views

MO

MD500

Screen Shots

• Report Defect Mode

• Position Markers

• Calibration Table

• Manual Defect Entry

• Describe Locations

E

equipment

BROKEN/

TAGGED

Simple Rule

2 is 1  -  1 is None

MO

Regarding all problem:

Equipment, Tools, Supplies

• Don't simply put back into inventory as is

• Must be tagged with description

Used up/Last of s.t. must be re-supplied, or notice sent, when down to 2nd to last

E

equipment

removal/

check-out

Don't simply take.

Sign out properly.

MO

All equipment which is

removed from building for use in assigned vehicles, or used for a specific job, needs to be checked-out.

e.g.

• Loaner scopes

• Video probes

• Probes

Do not simply remove

a piece of equipment.

H

HEADPHONES/

/MICROPHONE

Proper use to prevent over tightening & damaging threads

MO

Don't over tighten

Microphone knob:

• Position microphone then tighten knob

New microphone location:

• Loosen knob, adjust mic then re-tighten

Limited repair parts supply:

• Ongoing fixes are finite

(PDF version. Click mic upper right)

P

PER DIEM

$35 per day

when on the road

MO

Generalities:

• Paid afterwards in payroll

• Pre-obtain for temps & new hires, in ample time from EW

• Special circumstances, obtained from petty cash by signing disbursement letter

Nearby job sites excluded such as Robinson or Toledo

(Higher allotment for outside the contiguous United States)

F

f90

frequency prime

P=

Tube material resistivity

T=

Tube/Material thickness

MO

f90:

• Specific operating range/Optimized phase spread

• Phase difference from the shallow I.D. to shallow O.D. defects of 90°

Additional frequencies selected:

• Mixing, Landmarking, Flux density considerations.

(PDF Full details.

Click doc icon above.)

N

NDE Tabs

Frequency tabs:

RFT Freq - Guidelines for RFT

​

Frequency Calc. - Guidelines for Non-ferrous materials

MO

When Completing a Report:

• Frequencies must be listed in the appropriate places

• Min. of 2 frequencies listed, in proper ranges, for the material under test

• Report format to contain frequency guidelines, & frequency calculator on following tabs

(PDF Full details.

Click doc icon above.)

PULLING ON JOBS

P

Task to Be Shared,

divided, split between all personnel on site + temps. This will include YOU.

MO

The Task of Pulling:

• Part of inspection process

• Gives much info as to the cleanliness, presence of defects, M/Ds etc...

​

Once set up, the actual data taking is a click.

​

(In addition, the work load is to be divided.)

V

Vehicle Door

SIGNS

Required on company vehicles on job sites

MO

On Job Sites:

• Display MII door sign

• Get out of car to place

• Position on door correctly

• Replace old/defective signs with replacements from shop

• Remove when leaving plant

Keep spare signs in vehicle

(Magnetic-type signs)