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Company Policy Page 2 of 2

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making the call 2 of 9
DEFECT OVER CALLS

MO

SITUATIONS

  • Mistaking deposits as tube wall

  • Using just visual information

  • Not using all measurement tools

  • No secondary inspection device

Always review your defect depth call for over call situations.

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taking time on inspection call

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DEFECT DEPTHS

  • Do not rush a call

  • Take time to review all aspects of inspection data

  • Don't rush call because plant contact is there

  • Sleep on it

  • Test it, pick at it, scrape it, brush it, measure it

There is usually always time to make a decision on defect depths.

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making the call 4 of 9
WHERE SHOULD CORROSION BE

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CORROSION

LOCATION

  • Know your service

  • Know your pressure/temp

  • Orientation of bundle

  • Horizontals

  • Verticals

  • Support locations

There are usually defined areas for corrosion in an exchanger.

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making the call 5 of 9
QUESTION YOURSELF

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QUESTION

YOURSELF

  • Makes sense?

  • Fits what's expected?

  • Where else should I look?

  • Proof in another way?

  • 2nd set of eyes on it

  • Seen before?

  • Cause & effect fit?

 

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making the call 6 of 9
PERSONAL RELATIONS

MO

  • Dignified attitude towards all

 

  • Don't know what s.o. is going through

  • Treat as you would want to be treated

  • E.o. has different skill sets, may surpass you

  • Give e.o. their space

 

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making the call 7 of 9
COMPETITION

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Competition

  • What makes us better?

  • Our clients; why pick us?

  • Other companies ready to get a foot in client's door

  • Our competitors want our jobs

  • The competition ready to come in when we mess up

  • Always question your inspection calls

  • 100% quality - Nothing less

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making the call 7 of 9
COMPETITION

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Competition

  • What makes us better?

  • Our clients; why pick us?

  • Other companies ready to get a foot in client's door

  • Our competitors want our jobs

  • The competition ready to come in when we mess up

  • Always question your inspection calls

  • 100% quality - Nothing less

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making the call 9 of 9
REPORTS

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... are the method where we transfer inspection info to our clients

REPORTS

  • Read your reports for clarity

  • Describe the corrosion in full ideas and sentences

  • Bring reader to the exchanger by your descriptions

  • Reads well, makes sense, has enough specificity?

  • Do the photos support the words?

  • Look at a report like a puzzle; are all the pieces there?

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making the call 8 of 9
INTEGRITY

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All we have is our integrity and word

Integrity

  • Hold to higher standard

  • Race won in last 50 meters, finish line in view turn up gas

  • Admit mess ups, let it be known early

  • Dress the part and exhibit it in your life

  • 1 misstep destroys more integrity than imagined

  • Integrity is earned by incremental steps

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INSPECTION
METHODS
INTEGRATION

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METHODS

  • ECT/RFET

  • Air test

  • Video probe

  • Physical measurements

  • Visual

As an inspector it is incumbent that a call is made ASAP

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making the call

... by inspectors ASAP under these

9 caveats

MO

1) Making the Call

2) Defect Over Calls

3) Taking Time on Inspection Call

4) Where Should Corrosion Be

5) Question Yourself

6) Personal Relations

7) Competition

8) Integrity

9) Reports

(PDF Full details

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OVERVIEW 0-9

MII INC.